Double Arm Sigma Blade Mixer
Z-blade Kneader Mixer Machine For Silicone Rubber, Plastic,Soap,Silicon Rubber,BMC/CMC
Application
The machine is widely used for: plastic, rubber, silicone,chemical,CMC,BMC, soap,paint, printing ink, basoid, carbon, food stuff, medicine etc, Mixing room and agitating rotor are all made by stainless steel, The jacket of mixing room can be designed into electric heating, steam heating, steam heating or water cooling. Discharge ways include hydraulic tilt,, screw extruder and botton valve discharge etc.
The Kneader Extruder combines the efficiency of a double arm - sigma blade mixer with the convenience of an extrusion screw for the mixing and discharging of heavy viscous materials. Such as Adhesives, Explosives, Mastics, Sealing compounds, Biscuit dough’s, Fiberglass resin dough’s, Metal powders, Silicone rubber, Butyl rubber, Food and confectionery products, Moulding preparations, Soaps and detergents, Carbon pastes, Gaskets and Gland Packing’s, Pencil erasers, Solid propellants, Ceramics Grinding wheel preparations, Pharmaceuticals, Sugar pastes, Chemicals, Hot-Melts, Plastics, Viscous rubber solutions, Chewing gum, Inks and pigment products, Putties, Crayon and pencil lead, Marzipan, Refractories.
The Kneader Extruder includes a set of counter-rotating kneading blades and a discharge screw. The blades are mounted on a horizontal axis in a u-shaped trough. Below the blades in a separate cavity is the discharge screw. During the mixing cycle the blades rotate toward each other while the mixing screw rotates in a reverse direction, constantly feeding new materials into the mixing blades. After the mixing/kneading cycle is complete, the screw is reversed and it transports the mixed materials from the mix zone out through a discharge die and on to further processing or packaging.
The Sigma Kneader Extruder has several advantages over conventional non-screw discharge kneaders:
The Kneader Extruder includes a set of counter-rotating kneading blades and a discharge screw. The blades are mounted on a horizontal axis in a u-shaped trough. Below the blades in a separate cavity is the discharge screw. During the mixing cycle the blades rotate toward each other while the mixing screw rotates in a reverse direction, constantly feeding new materials into the mixing blades. After the mixing/kneading cycle is complete, the screw is reversed and it transports the mixed materials from the mix zone out through a discharge die and on to further processing or packaging.
The Sigma Kneader Extruder has several advantages over conventional non-screw discharge kneaders:
- Low mixing time approx. 15% less time.
- Eliminates the manual task of scraping out sticky/tacky materials.
- Eliminates operator exposure to materials of elevated temperatures or of a toxic nature, thereby improving plant safety.
Many Different sizes and designs are available to meet the most stringent process needs. Kneader Extruders are manufactured in many sizes from 5 through 2500 Liters capacity. Other sizes manufactured on request.
Standard Features
- Available in all grades of Carbon Steel and Stainless Steel.
- Available with single and twin screw designs.
- Optional wear resistant liner plates provided for abrasive products.
- Optional wear resistant liner plates provided for abrasive products.
- Jacketed construction available for heating and cooling applications.
- Can be offered for vacuum application.
- Available in working capacities of 5 Liters to 2500 Liters. Other sizes manufactured on request.
Advantages over conventional tilting bottom discharge kneaders:
- Low mixing time.
- Continuous operation possible because of extrusion screw.
- Elimination of the manual scraping of sticky/tacky materials.
- Eliminates operator exposure to materials at elevated temperatures or those of a toxic nature, thereby improving plant safety.